{"id":5869,"date":"2026-09-24T02:48:39","date_gmt":"2026-09-24T02:48:39","guid":{"rendered":"https:\/\/quarrymining.com.au\/forefront\/?p=5869"},"modified":"2026-09-30T02:29:37","modified_gmt":"2026-09-30T02:29:37","slug":"coarse-ore-bin-liner-system","status":"publish","type":"post","link":"https:\/\/quarrymining.com.au\/forefront\/case-studies\/coarse-ore-bin-liner-system\/","title":{"rendered":"Coarse Ore Bin Liner System"},"content":{"rendered":"<p><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"background-color: rgba(255,255,255,0);background-position: center center;background-repeat: no-repeat;border-width: 0px 0px 0px 0px;border-color:#e2e2e2;border-style:solid;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start\" style=\"max-width:1248px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column 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a:not(.fusion-button):not(.fusion-builder-module-control):not(.fusion-social-network-icon):not(.fb-icon-element):not(.fusion-countdown-link):not(.fusion-rollover-link):not(.fusion-rollover-gallery):not(.fusion-button-bar):not(.add_to_cart_button):not(.show_details_button):not(.product_type_external):not(.fusion-view-cart):not(.fusion-quick-view):not(.fusion-rollover-title-link):not(.fusion-breadcrumb-link) , .fusion-fullwidth.fusion-builder-row-1 a:not(.fusion-button):not(.fusion-builder-module-control):not(.fusion-social-network-icon):not(.fb-icon-element):not(.fusion-countdown-link):not(.fusion-rollover-link):not(.fusion-rollover-gallery):not(.fusion-button-bar):not(.add_to_cart_button):not(.show_details_button):not(.product_type_external):not(.fusion-view-cart):not(.fusion-quick-view):not(.fusion-rollover-title-link):not(.fusion-breadcrumb-link):before, .fusion-fullwidth.fusion-builder-row-1 a:not(.fusion-button):not(.fusion-builder-module-control):not(.fusion-social-network-icon):not(.fb-icon-element):not(.fusion-countdown-link):not(.fusion-rollover-link):not(.fusion-rollover-gallery):not(.fusion-button-bar):not(.add_to_cart_button):not(.show_details_button):not(.product_type_external):not(.fusion-view-cart):not(.fusion-quick-view):not(.fusion-rollover-title-link):not(.fusion-breadcrumb-link):after {color: #ef5927;}.fusion-body .fusion-flex-container.fusion-builder-row-1{ padding-top : 20px;margin-top : 0px;padding-right : 0px;padding-bottom : 0px;margin-bottom : 0px;padding-left : 0px;}<\/style><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-2 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"background-color: rgba(255,255,255,0);background-position: center center;background-repeat: no-repeat;border-width: 0px 0px 0px 0px;border-color:#e2e2e2;border-style:solid;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-stretch\" style=\"max-width:1248px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-1 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-animated\" data-animationType=\"slideInLeft\" data-animationDuration=\"0.5\" data-animationOffset=\"100%\"><div class=\"fusion-column-wrapper fusion-flex-justify-content-flex-start fusion-content-layout-column\" style=\"background-position:left top;background-repeat:no-repeat;-webkit-background-size:cover;-moz-background-size:cover;-o-background-size:cover;background-size:cover;padding: 0px 0px 0px 0px;\"><div ><span class=\" fusion-imageframe imageframe-none imageframe-1 hover-type-none\"><img width=\"790\" image_height=\"341\" image_id=\"5886\" title=\"Coarse Ore Bin Liner System 1 (Canva File)\" src=\"https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Liner-System-1-Canva-File.png\" class=\"img-responsive wp-image-5886\" srcset=\"https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Liner-System-1-Canva-File-200x86.png 200w, https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Liner-System-1-Canva-File-400x173.png 400w, https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Liner-System-1-Canva-File-600x259.png 600w, https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Liner-System-1-Canva-File.png 790w\" sizes=\"(max-width: 640px) 100vw, 790px\" \/><\/span><\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:20px;width:100%;\"><\/div><style type=\"text\/css\">.fusion-gallery-1 .fusion-gallery-image {border:0px solid #e2e2e2;}<\/style><div class=\"fusion-gallery fusion-gallery-container fusion-grid-4 fusion-columns-total-0 fusion-gallery-layout-masonry fusion-gallery-1\" style=\"margin:-7px;\"><div class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-4 hover-type-zoomin fusion-grid-sizer\"><\/div><div style=\"padding:7.5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-4 hover-type-zoomin fusion-element-grid\"><div class=\"fusion-gallery-image\"><a href=\"https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Liner-System-2-Canva-File-1.png\" rel=\"noreferrer\" data-rel=\"iLightbox[gallery_image_1]\" class=\"fusion-lightbox\" target=\"_self\"><div style=\"background-image:url(https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Liner-System-2-Canva-File-1.png);padding-top:calc((100% + 14px) * 0.8 - 7.5px);\" class=\"fusion-masonry-element-container\"><img loading=\"lazy\" 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: 3.84%;padding-bottom : 0px !important;padding-left : 0px !important;margin-left : 3.84%;}@media only screen and (max-width:1024px) {.fusion-body .fusion-builder-column-1{width:50% !important;order : 0;}.fusion-builder-column-1 > .fusion-column-wrapper {margin-right : 3.84%;margin-left : 3.84%;}}@media only screen and (max-width:640px) {.fusion-body .fusion-builder-column-1{width:100% !important;order : 0;}.fusion-builder-column-1 > .fusion-column-wrapper {margin-right : 1.92%;margin-left : 1.92%;}}<\/style><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-2 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-animated\" data-animationType=\"slideInRight\" data-animationDuration=\"0.5\" data-animationOffset=\"100%\"><div class=\"fusion-column-wrapper fusion-flex-justify-content-flex-start fusion-content-layout-column\" style=\"background-position:left top;background-repeat:no-repeat;-webkit-background-size:cover;-moz-background-size:cover;-o-background-size:cover;background-size:cover;background-color:#ffffff;padding: 0px 0px 0px 0px;\"><div class=\"fusion-text fusion-text-1\"><h1 class=\"animated fadeIn\">Coarse Ore Bin Liner System<\/h1>\n<\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:20px;margin-bottom:40px;width:100%;\"><div class=\"fusion-separator-border sep-single sep-solid\" style=\"border-color:#ef5927;border-top-width:1px;\"><\/div><\/div><div class=\"fusion-text fusion-text-2\"><p dir=\"ltr\"><strong>Category:<\/strong> Fixed plant wear solutions<\/p>\n<p dir=\"ltr\"><strong>Challenge:<\/strong> The bin was lined with rail mats built from reclaimed rail. As used rail became scarce, new rail raised costs and reduced wear performance. Each mat had to be replaced in full, even when wear was localised, and every change-out was a heavy lift.<\/p>\n<p dir=\"ltr\"><strong>Solution:<\/strong> We kept the proven rock box principle and redesigned everything around it. The new system has plate steel support mats carrying replaceable wear billets, with horizontal plates aligned to the material flow from the crusher. A purpose-built lifting jig holds each assembly in the right orientation during installation.<\/p>\n<p dir=\"ltr\"><strong>Result:<\/strong> Measured wear was 30.76% after 786 days of operation. At the verified rate of 35,873 tonnes per day, projected wear at ten years is about 68%, and structural liner life is projected beyond seven years.<\/p>\n<\/div><div style=\"text-align:left;\"><style type=\"text\/css\">.fusion-button.button-1 {border-radius:0px;}<\/style><a class=\"fusion-button button-flat fusion-button-default-size button-default button-1 fusion-button-default-span fusion-button-default-type\" target=\"_blank\" rel=\"noopener noreferrer\" href=\"https:\/\/quarrymining.com.au\/forefront\/case-studies\/coarse-ore-bin-liner-system\/\"><span class=\"fusion-button-text\">Full Case Study [PDF]<\/span><i class=\"fa-file-pdf fas button-icon-right\" aria-hidden=\"true\"><\/i><\/a><\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:20px;margin-bottom:20px;width:100%;\"><div class=\"fusion-separator-border sep-single sep-solid\" style=\"border-color:#ef5927;border-top-width:1px;\"><\/div><\/div><div class=\"fusion-text fusion-text-3\"><p><a href=\"https:\/\/quarrymining.com.au\/forefront\/case-studies\/\">&lt; Back to Case Studies<\/a><\/p>\n<\/div><\/div><\/div><style type=\"text\/css\">.fusion-body .fusion-builder-column-2{width:50% !important;margin-top : 0px;margin-bottom : 20px;}.fusion-builder-column-2 > .fusion-column-wrapper {padding-top : 0px !important;padding-right : 0px !important;margin-right : 3.84%;padding-bottom : 0px !important;padding-left : 0px !important;margin-left : 3.84%;}@media only screen and (max-width:1024px) {.fusion-body .fusion-builder-column-2{width:50% !important;order : 0;}.fusion-builder-column-2 > .fusion-column-wrapper {margin-right : 3.84%;margin-left : 3.84%;}}@media only screen and (max-width:640px) {.fusion-body .fusion-builder-column-2{width:100% !important;order : 0;}.fusion-builder-column-2 > .fusion-column-wrapper {margin-right : 1.92%;margin-left : 1.92%;}}<\/style><\/div><style type=\"text\/css\">.fusion-body .fusion-flex-container.fusion-builder-row-2{ padding-top : 0px;margin-top : 0px;padding-right : 0px;padding-bottom : 0px;margin-bottom : 0px;padding-left : 0px;}<\/style><\/div><\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":5887,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none"},"categories":[18],"tags":[],"_links":{"self":[{"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/posts\/5869"}],"collection":[{"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/comments?post=5869"}],"version-history":[{"count":10,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/posts\/5869\/revisions"}],"predecessor-version":[{"id":6333,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/posts\/5869\/revisions\/6333"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/media\/5887"}],"wp:attachment":[{"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/media?parent=5869"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/categories?post=5869"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/tags?post=5869"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}