{"id":5883,"date":"2026-09-24T05:04:41","date_gmt":"2026-09-24T05:04:41","guid":{"rendered":"https:\/\/quarrymining.com.au\/forefront\/?p=5883"},"modified":"2026-09-30T02:30:04","modified_gmt":"2026-09-30T02:30:04","slug":"coarse-ore-bin-lip-liner-system","status":"publish","type":"post","link":"https:\/\/quarrymining.com.au\/forefront\/case-studies\/coarse-ore-bin-lip-liner-system\/","title":{"rendered":"Coarse Ore Bin Lip Liner System"},"content":{"rendered":"<p><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"background-color: rgba(255,255,255,0);background-position: center center;background-repeat: no-repeat;border-width: 0px 0px 0px 0px;border-color:#e2e2e2;border-style:solid;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start\" style=\"max-width:1248px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div 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a:not(.fusion-button):not(.fusion-builder-module-control):not(.fusion-social-network-icon):not(.fb-icon-element):not(.fusion-countdown-link):not(.fusion-rollover-link):not(.fusion-rollover-gallery):not(.fusion-button-bar):not(.add_to_cart_button):not(.show_details_button):not(.product_type_external):not(.fusion-view-cart):not(.fusion-quick-view):not(.fusion-rollover-title-link):not(.fusion-breadcrumb-link) , .fusion-fullwidth.fusion-builder-row-1 a:not(.fusion-button):not(.fusion-builder-module-control):not(.fusion-social-network-icon):not(.fb-icon-element):not(.fusion-countdown-link):not(.fusion-rollover-link):not(.fusion-rollover-gallery):not(.fusion-button-bar):not(.add_to_cart_button):not(.show_details_button):not(.product_type_external):not(.fusion-view-cart):not(.fusion-quick-view):not(.fusion-rollover-title-link):not(.fusion-breadcrumb-link):before, .fusion-fullwidth.fusion-builder-row-1 a:not(.fusion-button):not(.fusion-builder-module-control):not(.fusion-social-network-icon):not(.fb-icon-element):not(.fusion-countdown-link):not(.fusion-rollover-link):not(.fusion-rollover-gallery):not(.fusion-button-bar):not(.add_to_cart_button):not(.show_details_button):not(.product_type_external):not(.fusion-view-cart):not(.fusion-quick-view):not(.fusion-rollover-title-link):not(.fusion-breadcrumb-link):after {color: #ef5927;}.fusion-body .fusion-flex-container.fusion-builder-row-1{ padding-top : 20px;margin-top : 0px;padding-right : 0px;padding-bottom : 0px;margin-bottom : 0px;padding-left : 0px;}<\/style><\/div><div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-2 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"background-color: rgba(255,255,255,0);background-position: center center;background-repeat: no-repeat;border-width: 0px 0px 0px 0px;border-color:#e2e2e2;border-style:solid;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-stretch\" style=\"max-width:1248px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-1 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-animated\" data-animationType=\"slideInLeft\" data-animationDuration=\"0.5\" data-animationOffset=\"100%\"><div class=\"fusion-column-wrapper fusion-flex-justify-content-flex-start fusion-content-layout-column\" style=\"background-position:left top;background-repeat:no-repeat;-webkit-background-size:cover;-moz-background-size:cover;-o-background-size:cover;background-size:cover;padding: 0px 0px 0px 0px;\"><div ><span class=\" fusion-imageframe imageframe-none imageframe-1 hover-type-none\"><img width=\"584\" image_height=\"271\" image_id=\"5870\" title=\"Coarse Ore Bin Lip Liner System 1 (Canva File)\" src=\"https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Lip-Liner-System-1-Canva-File.png\" class=\"img-responsive wp-image-5870\" srcset=\"https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Lip-Liner-System-1-Canva-File-200x93.png 200w, https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Lip-Liner-System-1-Canva-File-400x186.png 400w, https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Lip-Liner-System-1-Canva-File.png 584w\" sizes=\"(max-width: 640px) 100vw, 584px\" \/><\/span><\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:20px;width:100%;\"><\/div><style type=\"text\/css\">.fusion-gallery-1 .fusion-gallery-image {border:0px solid #e2e2e2;}<\/style><div class=\"fusion-gallery fusion-gallery-container fusion-grid-4 fusion-columns-total-0 fusion-gallery-layout-masonry fusion-gallery-1\" style=\"margin:-7px;\"><div class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-4 hover-type-zoomin fusion-grid-sizer\"><\/div><div style=\"padding:7.5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-4 hover-type-zoomin fusion-element-grid\"><div class=\"fusion-gallery-image\"><a href=\"https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Lip-Liner-System-2-Canva-File.png\" rel=\"noreferrer\" data-rel=\"iLightbox[gallery_image_1]\" class=\"fusion-lightbox\" target=\"_self\"><div style=\"background-image:url(https:\/\/quarrymining.com.au\/forefront\/wp-content\/uploads\/2026\/09\/Coarse-Ore-Bin-Lip-Liner-System-2-Canva-File.png);padding-top:calc((100% + 14px) * 0.8 - 7.5px);\" class=\"fusion-masonry-element-container\"><img loading=\"lazy\" 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!important;padding-right : 0px !important;margin-right : 3.84%;padding-bottom : 0px !important;padding-left : 0px !important;margin-left : 3.84%;}@media only screen and (max-width:1024px) {.fusion-body .fusion-builder-column-1{width:50% !important;order : 0;}.fusion-builder-column-1 > .fusion-column-wrapper {margin-right : 3.84%;margin-left : 3.84%;}}@media only screen and (max-width:640px) {.fusion-body .fusion-builder-column-1{width:100% !important;order : 0;}.fusion-builder-column-1 > .fusion-column-wrapper {margin-right : 1.92%;margin-left : 1.92%;}}<\/style><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-2 fusion_builder_column_1_2 1_2 fusion-flex-column fusion-animated\" data-animationType=\"slideInRight\" data-animationDuration=\"0.5\" data-animationOffset=\"100%\"><div class=\"fusion-column-wrapper fusion-flex-justify-content-flex-start fusion-content-layout-column\" style=\"background-position:left top;background-repeat:no-repeat;-webkit-background-size:cover;-moz-background-size:cover;-o-background-size:cover;background-size:cover;background-color:#ffffff;padding: 0px 0px 0px 0px;\"><div class=\"fusion-text fusion-text-1\"><h1 class=\"animated fadeIn\">Coarse Ore Bin Lip Liner System<\/h1>\n<\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:20px;margin-bottom:40px;width:100%;\"><div class=\"fusion-separator-border sep-single sep-solid\" style=\"border-color:#ef5927;border-top-width:1px;\"><\/div><\/div><div class=\"fusion-text fusion-text-2\"><p dir=\"ltr\"><strong>Category:<\/strong> Fixed plant wear solutions<\/p>\n<p dir=\"ltr\"><strong>Challenge:<\/strong> Crews spent hours jackhammering through compacted ore to reach the rear-mounted fasteners on large NiHard liners. Once the lifting lugs wore away, temporary lugs had to be welded onto NiHard, which doesn&#8217;t weld reliably. Uneven wear between the crusher arms forced replacement roughly every couple of months.<\/p>\n<p dir=\"ltr\"><strong>Solution:<\/strong> We replaced the original design with nine NiHard ledge liners, each secured by four front-face T-bolts. A purpose-built lifting jig handles installation and removal. After the first wear campaign, each liner is rotated 30\u00b0 to bring an unworn section into the high-wear position.<\/p>\n<p dir=\"ltr\"><strong>Result:<\/strong> Hot works and jackhammering were removed from the change-out. Liner utilisation now exceeds 90% through rotation, and shutdown preparation time has been reduced.<\/p>\n<\/div><div style=\"text-align:left;\"><style type=\"text\/css\">.fusion-button.button-1 {border-radius:0px;}<\/style><a class=\"fusion-button button-flat fusion-button-default-size button-default button-1 fusion-button-default-span fusion-button-default-type\" target=\"_blank\" rel=\"noopener noreferrer\" href=\"https:\/\/quarrymining.com.au\/forefront\/case-studies\/coarse-ore-bin-lip-liner-system\/\"><span class=\"fusion-button-text\">Full Case Study [PDF]<\/span><i class=\"fa-file-pdf fas button-icon-right\" aria-hidden=\"true\"><\/i><\/a><\/div><div class=\"fusion-separator fusion-full-width-sep\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:20px;margin-bottom:20px;width:100%;\"><div class=\"fusion-separator-border sep-single sep-solid\" style=\"border-color:#ef5927;border-top-width:1px;\"><\/div><\/div><div class=\"fusion-text fusion-text-3\"><p><a href=\"https:\/\/quarrymining.com.au\/forefront\/case-studies\/\">&lt; Back to Case Studies<\/a><\/p>\n<\/div><\/div><\/div><style type=\"text\/css\">.fusion-body .fusion-builder-column-2{width:50% !important;margin-top : 0px;margin-bottom : 20px;}.fusion-builder-column-2 > .fusion-column-wrapper {padding-top : 0px !important;padding-right : 0px !important;margin-right : 3.84%;padding-bottom : 0px !important;padding-left : 0px !important;margin-left : 3.84%;}@media only screen and (max-width:1024px) {.fusion-body .fusion-builder-column-2{width:50% !important;order : 0;}.fusion-builder-column-2 > .fusion-column-wrapper {margin-right : 3.84%;margin-left : 3.84%;}}@media only screen and (max-width:640px) {.fusion-body .fusion-builder-column-2{width:100% !important;order : 0;}.fusion-builder-column-2 > .fusion-column-wrapper {margin-right : 1.92%;margin-left : 1.92%;}}<\/style><\/div><style type=\"text\/css\">.fusion-body .fusion-flex-container.fusion-builder-row-2{ padding-top : 0px;margin-top : 0px;padding-right : 0px;padding-bottom : 0px;margin-bottom : 0px;padding-left : 0px;}<\/style><\/div><\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":5871,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none"},"categories":[18],"tags":[],"_links":{"self":[{"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/posts\/5883"}],"collection":[{"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/comments?post=5883"}],"version-history":[{"count":4,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/posts\/5883\/revisions"}],"predecessor-version":[{"id":6334,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/posts\/5883\/revisions\/6334"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/media\/5871"}],"wp:attachment":[{"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/media?parent=5883"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/categories?post=5883"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/quarrymining.com.au\/forefront\/wp-json\/wp\/v2\/tags?post=5883"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}